Decentralized Control of Valve Interfaces
IO-Link master module with Profinet S2 system redundancy controls actuators on a bioreactor
Biopharmaceuticals are the end products of highly sensitive upstream and downstream processes. Reliable operation on the controller level is essential and therefore places demanding requirements on field devices. These have to integrate in the high availability world of process automation and increasingly enable data intensive Ethernet communication. Turck's TBEN-L5-8IOL IO-Link master combines robust design, IO-Link capability and Profinet S2 system redundancy in a single device. It can establish communication relations to the primary controller as well as its backup and acts as a link between controller and IO-Link devices.
Your Benefits
- Time and cost savings thanks to reduced cabling and easy IO-Link integration
- IO-Link and monitoring API simplify the predictive maintenance of plants
- Use the benefits of industrial Ethernet via Profinet in high availability systems
Time saving thanks to IP67 protection
In hazardous areas (class 1, division 2) the I/O module is mounted in the direct vicinity of fermenters. It connects IO-Link valve controllers from GEMU. Due to the short time frame available for the implementation of pharmaceutical projects, the protection classes of the multiprotocol ethernet module are a benefit. With IP67 and IP69K, mounting in a control cabinet is unnecessary, while the use of pre-assembled cables saves a lot of time.
Condition monitoring with IO-Link
The IO-Link wiring concept makes the device installation even easier and is also an important information channel. Both data as well as supply are transferred via an unshielded cable. Besides Profinet communication, all industrial Ethernet modules from Turck also support read access to device data. SCADA, control and cloud systems can query additional device information from the field without increasing the load on the controller. This includes for example the status as well as the switch cycles of a valve or the values of a pressure sensor. This is implemented with a monitoring interface, which supports end-to-end digital communication.
Further Information
- Link to the Product: IO-Link Master with S2 Redundancy TBEN-L5-8IOL
- At a Glance: Faster commissioning of high-availability Profinet systems
- Learn more about System Redundancy on the Profinet Technology Page
- SIDI simplifies the integration of IO-Link devices into Profinet
- Flyer: Profinet System Redundancy and IO-Link
- Automotive
- Modular Flexibility and Safety in Filter Production
- Smart Cable Prevents Machine Downtimes
- Inductive Couplers Ensure Precise Material Feed
- Assembly Management with a Direct MES Connection
- Car Body Identification in Automobile Production
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
- Laser Sensor Detects Shiny Sheet Metal Cylinders in Battery Production
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Level Measurement in Dip Coating Line
- Level Control in Central Lubrication System
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Sheet Metal Thickness Measurement
- Condition Monitoring of Motors as a Retrofit
- Cloud-based Level Monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Powertrain – Contactless Verification
- Area Guarding for Robotic Cells
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Press Shop: Controlling hydraulic pressure
- Measuring process pressure on scissor lifts
- Automotive Welding Tip Inspection
- Manual Load Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- Modular Plant for Flexible and Efficient Production
- Laser Sensor Detects Black Bumpers in Assembly Cell
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O Modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- excom I/O System Enables Safe Hydrogen Liquefaction
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- Control Cabinet Monitor for Transmission of Condition Data
- Record Silo Fill Levels in Real Time Thanks to Sensor-to-Cloud
- Efficient Cooling of Industrial Furnaces
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Compact Ex Protection
- Energy
- RFID System Identifies Solar Cell Carriers
- Decentralized I/O System for Hazardous Areas at H2 Refueling Stations
- Decentralized I/O Solution in Ex Zone for H2-Fueling Station
- I/O Module Facilitates Setup and Mobile Use of Fuel Cell Test Stand
- Wind Turbine Rotor Positioning
- IP67 I/O in Coal Production
- UHF RFID Identifies Switch Gear
- Remote I/O in Biogas Plant
- Food and Beverage
- RFID Tracking Reduces Food Waste in Ice Cream Production
- Condition Monitoring Sensor Automates Climate Control
- Condition Monitoring of Control Cabinets
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Container Check
- Quick Sensor Replacement in Beverage Plants
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Success Stories
- Cloud-based Maintenance for Steam Generators
- RFID Support Enables Track and Trace in Food Production
- Reliable Linear Position Detection in Ex Zone 22
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Bottle Detection with Camera
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Logistics
- Monitoring Cooling and Lubrication Circuits in CNC Machines
- Preventing Package Jams in the Logistics Center
- Height Control and 3D Spatial Monitoring on Autonomous Forklift Trucks
- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protective Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Logistics: RFID Reduces Error Quota by 99 Percent
- RFID: ROI Achieved After Three Avoided Delivery Errors
- Efficient Truck Navigation in the Limited Maneuvering Area
- Sustainable Tracking of RTIs thanks to RFID
- RFID Solution for Error-Proof Material Logistics
- RFID with HF Bus Mode Eases Seed Storage
- Pick-by-Light accelerates manual logistics by over 60 percent
- Pick-by-light Solution Facilitates Assembly Processes
- RFID Enables Unmanned Store at Major Building Site
- I/O and Safety Modules Increase Throughput in Intralogistics
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Animal and Object Detection on the Combine Harvester
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Material Flow Monitoring on a Combine Harvester
- Determining the Boom Angle Position
- Equipment Compartment Illumination on Fire Engines
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- RFID Solution with Smart Forklifts in Autombile Production
- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharma
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Securing Hose Connections for Preliminary Products
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Adhesive Detection on PCB Assembly
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories
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