IP67 Power Supplies for Conveyors
High performance conveyor system uses Turck’s IP67 rated power supply that withstands high pressure washdowns and doesn’t require an enclosure
Manufacturers of the food and beverages we consume every day must adhere to stringent requirements in order to produce products that are safe for us to consume. There are many checks within the system, including frequent cleaning by high pressure washdowns to maintain sanitary conditions within the plant. Developing machinery that can withstand such cleaning is not an easy feat, considering that a lot of electronics are not designed to get wet or to function in high moisture environments.
DCC Automation, a division of Dairy Conveyor Corporation, located in Brewster, New York, DCC has been designing, engineering, manufacturing and installing conveyor systems – for dairies, citrus products, juices and frozen foods – for over 50 years. The key to DCC’s success is a stainless steel conveyor system that is able to withstand the soapy, hot, high pressure washdowns called for in the food industry. DCC has improved on their stainless steel system by introducing a zero-pressure accumulation conveyor, coined Aqua-Zone. Zero-pressure accumulation is a method of accumulating product on the conveyor without the pressure of the products causing a pile-up on the system.
DCC designed the Aqua-Zone system by employing a series of washdown resistant electronic vision sensors with onboard logic that monitor and control independently driven accumulation zones, and then deliver (or remove) drive force from specific accumulation zones depending upon product flow conditions.
In order for DCC to introduce the Aqua-Zone system into washdown or high moisture environments, it first had to ensure that all the parts incorporated into the system were able to withstand these conditions, which led them to Turck. “For our stainless steel zero pressure accumulation conveyor, we were looking for a high quality, compact, 24V power supply that would withstand frequent washdowns and exposure to moisture without requiring a separate water tight enclosure,” says Scott.
DCC chose to implement Turck’s IP67 rated power supply for its Aqua-Zone system. The Turck system supported all of DCC’s power requirements, along with providing appealing mounting possibilities due to its compact footprint. The power supply is mounted underneath the conveyor which provides a measure of protection from the water and spray, but is still able to be monitored by plant personnel when the conveyor systems are mounted overhead, as they often are in the food sector. “DCC has a quality and performance oriented mindset, which is why many of our clients seek us out in the first place. Turck’s innovative design fit our high standards for the equipment that is used on our systems,” adds Scott.
“If it weren’t for Turck, we’d have to use a NEMA 12, non-water proof power supply and mount it in an enclosure,” Scott continues. “Not only have we saved the cost of the enclosure, we don’t have to worry about leakage or not properly sealing the enclosure. Since Turck’s power supply is about one-third of the footprint of an enclosure, we were able to mount it in an area that is more convenient for the customer to access.”
- Automotive
- Smart Cable Prevents Machine Downtimes
- Inductive Couplers Ensure Precise Material Feed
- Assembly Management with a Direct MES Connection
- Car Body Identification in Automobile Production
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
- Laser Sensor Detects Shiny Sheet Metal Cylinders in Battery Production
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Level Measurement in Dip Coating Line
- Level Control in Central Lubrication System
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Sheet Metal Thickness Measurement
- Condition Monitoring of Motors as a Retrofit
- Cloud-based Level Monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Powertrain – Contactless Verification
- Area Guarding for Robotic Cells
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Press Shop: Controlling hydraulic pressure
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- Automotive Welding Tip Inspection
- Manual Load Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
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- Solutions for Paint Shops
- Welding and Assembly Sensors
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- Tool Identification
- Pick-to-Light for Bumper Assembly
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- Chemical
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- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Bottle Detection with Camera
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Logistics
- Monitoring Cooling and Lubrication Circuits in CNC Machines
- Preventing Package Jams in the Logistics Center
- Height Control and 3D Spatial Monitoring on Autonomous Forklift Trucks
- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protective Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Logistics: RFID Reduces Error Quota by 99 Percent
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- RFID Solution for Error-Proof Material Logistics
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- Pick-by-light Solution Facilitates Assembly Processes
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- I/O and Safety Modules Increase Throughput in Intralogistics
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
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- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
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- Angle Measurement on a Field Sprayer
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- Determining the Boom Angle Position
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- Collision Protection on Reach Stackers
- Success Stories
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- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharma
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Securing Hose Connections for Preliminary Products
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Adhesive Detection on PCB Assembly
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories
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